- Filling Volume: 100-1000ml
- Suitable for bottle shape: Various
- Hopper: 200L-400L
- Filling Head: 1-8 heads;
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Customize Paste filling machine According to your Capacity:
Videos of Paste filling machine:
Product Information
What is Paste filling machine：
Paste filling machine is the use of compressed air as a power, by precision pneumatic components constitute an automatic filling system, simple structure, sensitive and reliable action, convenient adjustment, suitable for all kinds of liquid, viscous fluid, paste filling is also suitable for flammable and explosive environment work, is the pharmaceutical, chemical, food, cosmetics and other industries the most ideal filling equipment.
Paste filling machine Working principle:
- It is suitable for: food, medicine, daily chemical, pesticide and other industries;
- The equipment has the characteristics of compact design, simple operation and high accuracy;
- The machine adopts a special three-way filling valve, through the reciprocating movement of the cylinder to achieve the filling of materials, is an ideal manual operation of alternative equipment;
- The material contact parts are made of 316L stainless steel material, in line with GMP requirements. For highly corrosive liquids, the material contact part uses polytetrafluoroethylene material to ensure the long-term stable operation of the equipment;
- Filling quantity and filling speed can be adjusted arbitrarily, high filling accuracy;
- The filling header adopts anti-drip, anti-wire drawing and lifting filling device.
Technical parameters of Paste filling machine:
This series of paste filling machine apply to cosmetic, food, oil, medicine, pesticide and other industries. It can be used in filling paste, semi-liquid, viscous paste, such as chilly, sauce, honey, peanut bitter, tomato PAKUA, SOSHI sauce, hot pot bed charge and another different types of products. Piston stroke it slug air-cylinder to control drive. It has many features such as the high filling precision, easy installation and debugging, cleaning and maintain is simple, no drop leakage, part of materials adopts stainless steel 301 (can customize 316 stainless steel). The stainless steel frame,with neat and beautiful outlook.
This machine adopts Taiwan “Delta” in PLC control, and touch human-machine interface, Germany “SLCK” light eyes, Germany “FESCO”, Japan “SMC” or Taiwan “Airtac” imported pneumatic components, such as make the filler has stable performance, flexible operation excellence performance. We can customize: drip-proof device, lifting,by fast to slow filling speed, at the same time filling and rise, material in contact spares is heat preservation measures, heating heat preservation double check hopper. touch screen, protection cover, hopper can be customized level control and mixing function, feeding pump.
There are several types of Paste filling machine:
1. Pneumatic paste filling machine
Full pneumatic semi-automatic paste filling machine is a simple filling machine for filling paste containing particulate matter. It can be used to fill various materials such as paste, paste and liquid containing particulate matte; The material contact parts are made of 316L stainless steel;
Full pneumatic control, simple operation, easy disassembly and cleaning; It is the ideal equipment for filling flammable and explosive materials;
2. Toothpaste filling machine(toothpaste tube filling machine):
Toothpaste filling machine is a paste filling machine designed according to the physical characteristics of toothpaste.
Working principle:
The toothpaste filling machine is pneumatic plunger type quantitative filling, the piston driven by the cylinder pumps the material in the hopper through the three-way rotary valve feed pipe, and then the cylinder drives the material through the three-way rotary valve, the material enters the container from the filling nozzle; The stroke propelled through the cylinder controls the amount of filling.
Aluminum Toothpaste Tube Filling and Sealing Machine
Plastic Toothpaste Tube Filling and Sealing Machine
3. Thick paste filling machine VS liquid paste filling machine (liquid and paste filling machine):
“Thick paste filling machine” is also known as “high viscosity paste filling machine” such as vevor paste filling machine. Paste filling machine is the use of compressed air as a power, by precision pneumatic components constitute an automatic filling system, simple structure, sensitive and reliable action, convenient adjustment, suitable for all kinds of liquid, viscous fluid, paste filling is also suitable for flammable and explosive environment work, is the pharmaceutical, chemical, food, cosmetics and other industries the most ideal filling equipment.
While liquid paste filling machine is widely used in daily chemical, oil and other industries, can fill different high viscosity fluids. The machine design is compact and reasonable, the appearance is simple and beautiful, and the filling quantity is convenient to adjust.
The machine has two synchronous filling heads to fill materials quickly and accurately. Using German FESTO, Taiwan AirTac, SHAKO pneumatic components and Taiwan Delta electronic control components, stable performance. The contact parts of the materials are made of 316L stainless steel. Korea light eye device, Taiwan PLC and French electrical components. Convenient adjustment, no bottle, no filling, accurate filling and counting function. It adopts anti-drip and wireline filling studs, anti-foam filling and lifting systems, positioning systems to ensure bottle opening positioning and liquid level control systems.
Manual paste filling machine VS automatic paste filling machine:
To save the cost of manpower, now factory chooses automatic paste filling machine rather than manual. But if in some special cases, such as experimental period, customer may also choose some manual type, such as manual paste liquid filling machine.
Vevor paste filling machine:
Vevor paste filling machin is machine for filling vevor, also other high viscosity materials, semi-liquid or liquid-paste materials.
LK have many types of Paste filling machines suitable for round bottle, square bottle, special shaped bottle, small bottle, big bottle, tubes, oil tanks, can, tin, aluminum tube, soft tube, hard tube, bag, pouch bag, stand bag, and so on… the application is very wide. Suitable for various industries, chemical, food, medicine, and so on. Various liquid types of materials, drinks, waters, wine, liquid medicine, food liquid, lotion, and so on…All these materials are suitable to fill in these machine. We can customize according to your capacity and speed, and material the whole production line.
Production Line Customization Solution:
Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine + Labeling Machine + Label Shrink Film
Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:
Factory Information
Factory Information
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
Certifications:
Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Installation:
- The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.
Warranty of Machine:
We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.
Maintenance of machine:
Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:
Routine maintenance
Cleaning and inspection:
Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.
Lubrication:
According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.
Check the transmission components:
Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.
Cleaning and replacing filters:
Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.
Scheduled maintenance
Electrical parts inspection:
After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.
Pneumatic system maintenance:
Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.
Servo system calibration:
According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.
Spare parts replacement:
According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.
Performance test:
Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.
Emergency handling
Troubleshooting:
If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.
Maintenance records:
Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.
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