LYLK Filling and Stoppering machine

How to adjust the Filling Stoppering and Capping Machine:

1, feed half adjustment.
A. Adjust the bottle board a on the feeding half upward to shorten the feeding stroke; Downward adjustment to accommodate longer bottle feeding travel.
b, the left and right adjustment of the positioning bottle position so that when the movable teeth are running, the right bottle position so that the bottle is smoothly fed into the positioning teeth.
c, adjust the bottle board B to make the width of the bottle entrance ≈22 mm.
2, the perfusion component adjustment, the role of the perfusion component is to make the liquid through the perfusion device, check valve, needle in a timely manner to each easy to pull bottle, so the needle into the bottle must be appropriate, and the filling time should be appropriate.
a, adjust the side CAM A turn or reverse so that the needle is inserted into the mouth of the empty bottle just into the tooth position. And lift the needle before leaving the tooth position.
b, infusion time adjustment: turn CAM B clockwise or reverse the adjustable needle into the bottle mouth immediately after the start of filling, before the needle leaves the bottle mouth stop filling.
c, liquid volume adjustment: loosen the nut 1 adjust the ejector rod in the D direction to increase the liquid volume; Adjust the liquid amount in the direction of C to reduce, while adjusting nut 2 to reduce the liquid amount in the direction of F, adjust the liquid amount in the direction of E to increase the liquid amount, pay attention to the limit position of the filling device when adjusting, so as not to damage the filling device, generally the bottom of the filling device to the drug PFS not less than 15 mm, the longer the perfusion time the better.

3. Working principle and adjustment of automatic stop liquid filling device.
   When the moving tooth plate moves the bottle to the position of the stop tooth of the filling liquid, the convex surface of the CAM 7 and the swinging plate 6 leave, the swinging plate 6 is pulled by the tension spring 4, and the swinging plate 6 drives the bottle pressing bolt 2 downward until it contacts the bottle 3. At this time, the steel wire rolling head 5 swinging plate 6 should be adjusted to contact and adjust the adjusting screw 8 so that the top rod bolt 1 extends about 4 mm. There is an empty bottle in this stop position, and the bottle pressing bolt 2 and the shaking plate 6 continue to move down due to the action of the tension spring 4, so that the steel wire mangle 5 pulls the steel wire and the ejector bolt 1 is removed from the ejector rod 9, so the drug filling device cannot be driven to work and the infusion liquid is automatically stopped.
4. Discharge precautions
   Because the machine is easy to pull bottle filling and locking equipment, the discharge is sealed. In order to prevent the bottle from tipping over after the filling and locking, it is necessary to put several empty bottles on the discharge hopper before the first bottle discharging to keep the bottle after the filling and locking smoothly transported to the discharge hopper and sent to the next process with the bottle filling bucket.
   5, this locking device is the digestion of foreign advanced technology, according to the domestic oral liquid production situation specially designed for the existing specifications of easy to pull bottles, so the easy to pull bottle geometric size and error have certain requirements, if there are special requirements or other specifications please contact our technical department.
5. Adjustment of lock device
   a, gland time adjustment: adjust the CAM 3 rotation Angle when the infusion bottle enters the lock position, the lock shaft has been moved and leaves the bottle cap before moving the teeth close to the bottle.
   b, gland pressure adjustment: the size of the gland pressure is directly related to the quality of the lock, the pressure is too large to make the easy-to-pull bottle broken, the pressure is too small will affect the sealing performance, so the nut should be adjusted according to the actual average height of the easy-to-pull bottle, so that the pressure is adjusted to the best.
   c, blade action time adjustment: blade 2 should be close to the bottleneck before the end of the gland, otherwise some short bottles can not reach the locking effect, loosen the nut 4 when adjusting, adjust the shaft 5, up and down can make blade 2 action time sooner or later. Note that the elasticity of the adjustment spring 7 should be greater than that of the spring 8 to keep the bottleneck consistent.
   d, adjusting the lock: all departments must pay attention to the nut lock after adjustment, the initial valve test with easy pull bottle, must take its average height, irregular easy pull bottle can not enter the lock, so as to avoid damage to the parts.
6. Adjustment of vibrator
   The automatic cap drop adopts the principle of electromagnetic oscillation to drop the cap along the track to the appropriate position.
   A. The vibrator is packaged separately before leaving the factory, and the lower track mouth must be aligned with the moving track of the easy drawing bottle when it is installed.
   b, the adjustment of the magnet gap: loosen the screw 1, open the outer cover, adjust the nut 2, so that the magnet gap is 0.6-0.8, and the lowest vibration sound of the bottle cap line speed is appropriate.