Licorice Production Line Process Flow:
Washing Licorice root–> cutting Licorice Root into pieces—> Drying machine —> Grinding Machine or Crusher to crush into granule or grind into powder —>Packing Machine(vertical Packing machine for plastic roll film) or Pre-made bag packing Machine.
Large WFM -Series Ultrafine Grinding Mill for Licorice
- Production Capacity: 10-2000kg/h
- Feeding Size: ≤ 10 mm
- Crushing fineness: 80-320mesh
- Motor power: 13.37-119kw
- Machine Weight:950-5500kg
- Price: USD10,800~USD37,384.
Licorice Root Powder Vertical Packing Machine
- Packable type: Pillow bag, pin bag, punching bag, plastic handbag, box bag, 3 sides bag, 4 sides bag, 5 sides bag, 8 sides bag, etc
1. Bubble Washing Machine
(1) Use: used for the second cleaning of peppers
(2) Features:
A. With bubble cleaning function, the material will not be damaged by water flow.
B. The water supply pipelines and control valves are all sanitary grade.
C. The water tank is equipped with a filter, which can realize the reuse of water sources.
(3) Technical parameters:
- Size: 6500*1500*1950mm, belt width 1000mm
- Conveying motor: frequency conversion
- Transmission power: 1.5kw/380V/50HZ/3 phases
- Water pump power: 3kw, air pump: 7.5KW, lift motor power: 0.37*2=0.74kw
2.Conveyor
(1) Function: Manually select bad peppers and send them to the cutting machine
(2)Features: Smooth operation, stainless steel frame structure, easy maintenance and cleaning.
(3) technical parameters:
- Dimensions:4000*1000*100mm, Work position: 6 people
- Power: 0.37kw /380v/ 50Hz
- Conveyor width:400 mm
- Drive motor: frequency variable motor
- Conveyor belt: 304sus
- Frame: 50*50*2mm rectangle 304 tube
- Served with a cutting board, and cut off the bad spots
3. Large Vegetable Cutting Machine
Machine size: 1230*700*1163MM
Slice thickness: 2-6MM
Strip size: 3*3MM or more
Cutting length: 1-60MM
Conveyor belt width: 168MM
Output: 1000-1500KG/H
Power: 1.87KW
4. Bubble Washing Machine
(1) Use: used for the second cleaning of peppers
(2) Features:
A. With bubble cleaning function, the material will not be damaged by water flow.
B. The water supply pipelines and control valves are all sanitary grade.
C. The water tank is equipped with a filter, which can realize the reuse of water sources.
(3) Technical parameters:
- Size: 6500*1800*1950mm, belt width 1000mm
- Conveying motor: frequency conversion
- Transmission power: 1.5kw/380V/50HZ/3 phases
- Water pump power: 3kw, air pump: 7.5KW, lift motor power: 0.37*2=0.74kw
5.Vibrating Screen
(1) Equipment model: LJ-2000
(2) Dimensions: 2000*800*950mm
(3) Equipment material: stainless steel
(4) Power: 0.16kw/380v/50hz
(5) Features: Cleaned chili peppers are vibrated to remove water
(6) Material configuration
Motor: vibration motor
Frame: 50*50*2mm rectangular stainless steel square tube
6.Air Dryer
(1) Function: Remove the water from the peppers before drying
(2)Model: LJC-4000
(3) Transmission power: 1.5KW, fan power: 0.75KW*8,
Mesh belt: 1000mm, size: 4000*1000*1600mm.
Driving speed: variable frequency adjustable
7.Conveyor
(1) Function: Transport the cut peppers to the dryer
(2)Dimension:5400*2130*2500mm,
Paving device power:1.5kw, 380V/50Hz
8.Continuous drying machine
Dimension:23000*5380*2300mm,Mesh belt:1800mm,
Steam: 2 tons/unit, Transmission: 2.2kw*5, Fan: 5.5kw*9, Dehumidification: 7.5kw*2
9.Conveyor
(1) use:The dried plums can be collected together and transported to a container.
(2) features: PVC belt, easy maintenance, easy cleaning, no rust.
(3) technical parameters:
- Dimension: 3000*500*1000mm
- Power: 0.55KW/380v/50Hz
- Mesh belt width: 400 mm,food grade PVC.
- Frame: 50*50*2mm rectangle stainless steel square tube.
10. Air cooler:
- Function: to cool down the material before grinding.
- Length: 4~6 meter
- Width: 1.8meter
- Fan motor: 370w，380v
- Motor power:0.55kw 380v 4P
- Capacity: 625KG per hour
11. Grinding Machine:
- Motor: 18.5KW+0.75KW+11KW
- Grinding Mesh: 10-120mesh
- Capacity: 500-1000kg/h
12. Auto Feeder
- Power（V/HZ）: 380/50
- Working Pressure (Mpa):0.4-0.6Mpa
- Capacity: 500-1000kg/h
14.Vertical Packing Machine for printed roll film
Screw meter 50L
- Weighing range: within 1000 grams
- Accuracy: ≤1% (depending on packaging weight, material changes)
- Packing speed: 60-80 bags/min
- Power supply: 220V,50/60HZ,
- Machine power: 1500W
- film width 420mm,
- bag length :60-300mm,
- bag width 80-200mm,
- packaging speed 20-30 bags/min,
- power: 3.5KW
- Power supply: 1P/220V/50HZ,
- Weight: 350kg
- Including a coding machine
Product Information
Back Sealing Granule Weighing and Packing Machine:
Automatic back seal granule weighing and packing machine is suitable for uniform particles, non-stick powder materials (biological fertilizer, feed, additives, milk powder, pesticide, veterinary medicine and other materials) all kinds of powder, powder, powder automatic metering and packaging, can automatically complete the feeding, metering, bagging, packaging, sealing, printing, counting and other packaging process, equipped with automatic material level control. Optional suction device, weight sorting machine, etc. Back sealing powder non-automatic weighing and packaging machine is widely used in food, medicine, feed, veterinary medicine, chemical, additives, desiccant and many other industries, the whole machine design conforms to GMP standards. The unit consists of four parts: measuring machine, filling machine, elevator and conveyor.
It can be connected with automatic crushing, batching, grinding equipment, mixer and automatic packing equipment to form a batching packaging production line. Back sealing powder is not automatic weighing packaging machine scope. It is suitable for packaging powder granular materials, such as milk powder, monosodium glutamate, solid drinks, white, grapes, coffee, feed, solid medicine, powder granular additives, dyes, etc.
Back sealing powder automatic weighing packaging machine process
Material mixer mixes automatically —> Automatic discharge to DT3 screw elevator cache bin (including vibration anti-overhead arch breaking device) —> a lifting machine feeder automatically lifts materials (controlled by the level of the measuring screw bin) —> aCJSL2000 measuring screw automatically measures and fills the set weight—> aXY series automatic packaging machine automatic bag forming (optional punching, insert Angle, exhaust and other accessories)—–> a packaging machine to complete automatic sealing and cutting —–> a finished product packaging finished products
Parameter
Feature, Equipment characteristics
The unit is composed of a 5000D/5000B/7300B/1100 vertical filling and packaging machine, combined scale or weighing machine) and bucket type lifting machine, which integrates weighing, bag-making, folding, filling, sealing, printing, punching and counting. It adopts double servo motor synchronous belt film drawing and single servo motor horizontal sealing and sealing, and the operation is stable and reliable. Control components are made of international famous brand products, reliable performance. Advanced design ensures that the adjustment, operation and maintenance of the machine are very convenient.
Standard operating procedure SOP for round bottle labeling machine
First, boot preparation
1) Confirm whether the label volume meets the specifications, install and check it as required; (If there is any change in product specifications, please refer to Annex 5)
2) When configuring the printer, confirm whether all parts of the printer are adjusted well and whether the grain meets the specifications, otherwise it should be adjusted as required;
3) Check whether the position of the label header is correct, otherwise it should be adjusted to ensure
a. The outgoing header should be close to the bottle belt and flush with the bottle belt;
b. Use the header to peel the edge of the plate parallel to the bottle bus
d. Adjust the electric eye sensitivity of the label, so that it can detect the sensing points on the label, so as to realize the marking.
4) Check whether the height and width of the conveyor belt guardrail have been adjusted to match the bottle body, and the material should be smoothly passed, otherwise it should be adjusted;
5) Check whether the height and position of the parting wheel have been adjusted to match the bottle body, and the bottle should be uniformly passed, otherwise it should be adjusted;
6) Check whether the position of the push plate is adjusted to match the bottle body, and the distance between the push plate and the bottle belt is slightly less than the diameter of the bottle, so that the label can be smoothly rolled and attached to the bottle body
Second, boot operation
- Turn on the power switch (located on the right of the cabinet).
- Rotate the compressed air switch to the open position and adjust the air pressure to 0.5~0.6Mpa(with printer)
- Tap on the touch screen controller to enter the normal operation page.
- Operation
- Manual operation, check whether all parts have been adjusted properly, whether the operation is smooth, otherwise it should be stopped for adjustment.
- Call and confirm the corresponding product program or enter the “Parameter setting” interface for parameter setting.
Operation
- Manual operation, check whether all parts have been adjusted properly, whether the operation is smooth, otherwise it should be stopped for adjustment.
- Call and confirm the corresponding product program or enter the “Parameter setting” interface for parameter setting. (See Annex 6 for parameter Settings)
- Set the value of each counter as needed.
- Press the Start button to run the machine online and enter the normal production state.
- Press the SCram switch when the device is faulty or in an emergency.
Fourth, Shutdown Procedure
1, press the “Stop” button, the whole system stops, and then turn off the main power switch.
2, in case of emergency, directly press the emergency stop switch, restart the emergency stop switch or power switch, should ensure that the system is in a safe state.
When the machine is not used for a long time, the power cord should be unplugged, the surface of the machine should be clean, and the dust storage should be covered.
Note:
① When the remaining number of labels is equal to or less than the set value, the system will stop and alarm.
② For the printer, see the printer Operation and maintenance manual for the printer adjustment
Liquid Filling:
Paste filling:
Powder filling:
Powder Filling Machine:
Powder, Liquid, Paste, Granule filling machine Customization:
LYLK Pneumatic Filling Machine
LYLK Filling and Stoppering machine
LYLK Filling and Capping Machine
LYLK Servo Filling Machine
LYLK Automatic filling and sealing machine
Customize Plastic Bottle Capping Machine According to your Capacity:
Customize Glass Bottle Capping Machine According to your Capacity:
Videos of Filling Machine :
Production Line Customization Solution:
Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine Sealing Machine + Labeling Machine + Label Shrink Film
Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:
Factory Information
Factory Information
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
Certifications:
Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Installation:
- The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.
Warranty of Machine:
We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.
Maintenance of machine:
Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:
Routine maintenance
Cleaning and inspection:
Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.
Lubrication:
According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.
Check the transmission components:
Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.
Cleaning and replacing filters:
Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.
Scheduled maintenance
Electrical parts inspection:
After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.
Pneumatic system maintenance:
Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.
Servo system calibration:
According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.
Spare parts replacement:
According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.
Performance test:
Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.
Emergency handling
Troubleshooting:
If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.
Maintenance records:
Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.
FAQ
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