LYLK Plastic bottle capping machine

Maintenance of machine:

Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:

Routine maintenance

Cleaning and inspection:

Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.

Lubrication:

According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.

Check the transmission components:

Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.

Cleaning and replacing filters:

Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.

Scheduled maintenance

Electrical parts inspection:

After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.

Pneumatic system maintenance:

Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.

Servo system calibration:

According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.

Spare parts replacement:

According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.

Performance test:

Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.

Emergency handling

Troubleshooting:

If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.

Maintenance records:

Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.