Liquid filling machine Customization:
LYLK Pneumatic Filling Machine
LYLK Filling and Stoppering machine
LYLK Filling and Capping Machine
LYLK Servo Filling Machine
LYLK Automatic filling and sealing machine
- Filling Volume: 20-5000ml
- Capacity: 0-60 bottle /minute
- Suitable for bottle shape: Various
- Filling Head: 4-12heads;
- Voltage: 220V 110V or customize
- Price: 4000USD.
Liquid Filling:
Paste filling:
Powder filling:
Product Information
What is Liquid filling machine ：
Liquid filling machine is a machine used to fill liquid products. The double head automatic piston liquid filling machine is improved on the basis of the original filling machine series, and some additional functions are added. Make the product in the use of operation, precision error, installation adjustment, equipment cleaning, maintenance and other aspects more simple and convenient.
Widely used in daily chemical, oil and other industries, can fill different high viscosity fluids. The machine design is compact and reasonable, the appearance is simple and beautiful, and the filling quantity is convenient to adjust.
The machine has two synchronous filling heads to fill materials quickly and accurately. Using German FESTO, Taiwan AirTac, SHAKO pneumatic components and Taiwan Delta electronic control components, stable performance. The contact parts of the materials are made of 316L stainless steel. Korea light eye device, Taiwan PLC and French electrical components. Convenient adjustment, no bottle, no filling, accurate filling and counting function. It adopts anti-drip and wireline filling studs, anti-foam filling and lifting systems, positioning systems to ensure bottle opening positioning and liquid level control systems.
liquid filling machine design & Function:
New horizontal design, light and convenient, automatic pumping, for thicker paste can be added.
Manual and automatic switching function: when the machine is in the “automatic” state, the machine automatically performs continuous filling according to the set speed. When the machine is in the “manual” state, the operator steps on the pedal to achieve filling, if it has been stepped on, it also becomes an automatic continuous filling state. Anti-drip filling system: when filling, the cylinder moves up and down to drive the dull head. The cylinder and tee parts are handcuffed, without any special tools, loading and unloading cleaning is very convenient.
Excellent accessories are available, and the inlet pipe is filled several times in the cleaning solution until the cleaning is complete. This series of filling machine is plunger type filling machine, self-priming filling, the material is driven by the cylinder piston to extract the material into the metering cylinder, and then the piston is driven by the pneumatic tube into the container, the filling amount is determined by adjusting the cylinder stroke.
Needle filling head
Suitable for filling of small diameter bottles and flexible tube packaging products. The diameter and length of the needle can be customized according to the specific size of the container.
Ball valve control system
Suitable for materials with different viscosity and containing particles, and can solve various pressure problems caused by high and high pressure feeding.
hopper
It is recommended to fill products with larger viscosity to achieve better filling results.
Working Principle:
A. The filling machine is A fully automatic quantitative liquid filling machine, which is suitable for filling various oils, such as lubricating oil and edible oil.
B, this model is equipped with touch display screen, frequency conversion speed regulating conveyor belt 8 meters, automatic induction type capping machine, real air anti-drip device.
C. The filling machine has the characteristics of beautiful appearance, high filling accuracy, convenient adjustment and easy operation.
1, man-machine interface, directly set the filling amount;
2, PLC program control, frequency converter speed linear filling;
3, high precision positive displacement flowmeter, quantitative accurate and reliable;
4, mechanical seal and vacuum suction double anti-drip;
5, first fast and then slow double flow rate high efficiency filling.
Technical parameters of Liquid filling machine:
This series of machine is with anti-corrosive material, which is a high-tech filling machine equipment controlled by PLC computer. With the non-metallic materials for corrosion resistance, with diving function, is widely used in chemical, lotion, detergent, bleaching, sulfuric acid, 84 disinfectant and Geler-gent, can suits for packing of all kinds of bottle shaped irregular bottles.
Aseptic liquid filling machine:
Aseptic filling machines are widely used in the aseptic packaging of fluid foods such as juice, fruit pulp and jam. At room temperature, the product can be stored for more than one year, which can save the cost and risk of low-temperature refrigerated transportation.
Vevor liquid filling machine
Liquid sachet filling machine
Viscous liquid filling machine：
The work flow of the automatic hoisin sauce filling machine is called the perfect combination of technology and technology. From feeding, metering, filling to sealing, every step is carefully designed and optimized to ensure the quality of the sauce and the accuracy of the filling. The feeding system uses an accurate metering device to feed the sauce into the filling system according to a preset ratio. The filling system uses advanced piston or peristaltic pump technology to quickly and accurately inject the sauce into the container. In addition to the basic filling function, the automatic filling machine can also automatically adjust the filling speed and filling amount, saving the cost of labor and materials.
Manual/semi automatic/automatic liquid filling machine:
Customer choose different types of filling machine based on their budget, human resources and capacity limitation.
Liquid bottle filling machine:
Liquid filling machine can fill not only bottle but also bag, but in different types of filling machine. Please let us know what kind of bag or bottle you used for filling.
Rotary liquid filling machine:
Rotary type of filling machine is for capacity request to increase the output speed. This is always used not only in filling machine but also in capping machine.
Pharmaceutical liquid filling machine (pharma liquid filling machine):
Piston liquid filling machine (thick liquid filling machine)
A filling machine for filling high concentration fluids:
Piston filling machine is a kind of filling machine for high-concentration fluid, it is through the cylinder to drive a piston and rotary valve three-way principle to extract and play high-concentration materials, and with the magnetic spring switch to control the stroke of the cylinder, you can adjust the filling amount.
Multi head liquid filling machine is for capacity Customization:
How many head you want for the filling machine is depend on your capacity. If your capacity is small you can use single head liquid filling machine. If capacity is large you can add 4, 6 or 8 heads liquid filling machine. We can customize for you.
Vacuum liquid filling machine：
For example, pickled foods such as sausages, bacon, salted fish, and seafood such as salmon and prawns are easy to smell, resulting in other foods in the refrigerator can also be infected with this smell. Watermelon ice cream to eat smell, summer enjoy delicious mood instant no. Vacuum packaging can be used to reduce the possibility of contamination of these easily contaminated foods.
Paste liquid filling machine:
Full pneumatic semi-automatic paste filling machine is a simple filling machine for filling paste containing particulate matter. It can be used to fill various materials such as paste, paste and liquid containing particulate matte; The material contact parts are made of 316L stainless steel;
Full pneumatic control, simple operation, easy disassembly and cleaning; It is the ideal equipment for filling flammable and explosive materials;Paste liquid filling machine:
Customize Liquid Filling Machine According to your Capacity:
Videos of Filling Machine :
Production Line Customization Solution:
Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine Sealing Machine + Labeling Machine + Label Shrink Film
Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:
Factory Information
Factory Information
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
Certifications:
Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Installation:
- The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.
Warranty of Machine:
We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.
Maintenance of machine:
Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:
Routine maintenance
Cleaning and inspection:
Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.
Lubrication:
According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.
Check the transmission components:
Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.
Cleaning and replacing filters:
Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.
Scheduled maintenance
Electrical parts inspection:
After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.
Pneumatic system maintenance:
Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.
Servo system calibration:
According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.
Spare parts replacement:
According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.
Performance test:
Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.
Emergency handling
Troubleshooting:
If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.
Maintenance records:
Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.
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