- Filling Volume: 100-1000ml
- Suitable for bottle shape: Various
- Hopper: 200L-400L
- Filling Head: 1-8 heads;
Piston filling machine:
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Customize Piston filling machine According to your Capacity:
Videos of Piston filling machine:
Product Information
What is Piston filling machine：
A filling machine for filling high concentration fluids
Piston filling machine is a kind of filling machine for high-concentration fluid, it is through the cylinder to drive a piston and rotary valve three-way principle to extract and play high-concentration materials, and with the magnetic spring switch to control the stroke of the cylinder, you can adjust the filling amount.
Piston filling machine Working principle:
1, suitable for: food, medicine, daily chemical, pesticide and other industries
2, the equipment has the characteristics of compact design, simple operation and high accuracy.
3, the machine adopts a special three-way filling valve, through the reciprocating movement of the cylinder to achieve the filling of materials, is an ideal manual operation of alternative equipment.
4, the material contact parts are made of 316L stainless steel material, in line with GMP requirements. For highly corrosive liquids, the material contact part uses polytetrafluoroethylene material to ensure the long-term stable operation of the equipment.
5, filling quantity and filling speed can be adjusted arbitrarily, high filling accuracy.
6, the filling header adopts anti-drip, anti-wire drawing and lifting filling device.
Technical parameters of Servo Filling Machine:
This machine adopts the piston quantitative, integrating electrical, pneumatic, electrical and pneumatic mechanical and components to choose the word famous brand,combined with control by PlC,the design Novel, compact to the screen structure, beautiful appearance is conics. With quantitative, accurate,stable and reliable: performance, high degree of automation, simple operation,maintenance,et. Widely used in all kinds of seasoning sauce, viscous body, the paste, semi liquid and various materials including particle filling. Such as chill sauce, tomato paste, sesame paste, peanut butter, jam, syrup, honey, Pulp beverage and all kinds of paste materials.
There are several types of Piston filling machine:
1. piston liquid filling machine:
Servo liquid filling machine is using the servo system to control the accuracy of filling volume and speed. Compare with normal liquid filling machine without servo system, this type of filling machine is much more accuracy of controlling. This is used in medicine, which with high requirement of filling volume. LK have many types of servo liquid filling machine type suitable for round bottle, square bottle, special shaped bottle, small bottle, big bottle, tubes, oil tanks, can, tin, aluminum tube, soft tube, hard tube, bag, pouch bag, stand bag, and so on… the application is very wide. Suitable for various industries, chemical, food, medicine, and so on. Various liquid types of materials, drinks, waters, wine, liquid medicine, food liquid, lotion, and so on…All these materials are suitable to fill in these machine. We can customize according to your capacity and speed, and material the whole production line.
2. pneumatic piston filling machine:
Two Dead servo filling machine or more than two heads are used in high capacity requirement to meet customer speed request. It depends on how many pcs you want to finish within one minute. Two heads design or more than two heads design is according to your detail speed request. And this can also reduce your production time to increase the produce efficiency. LK have many types of two head servo filling machine type suitable for round bottle, square bottle, special shaped bottle, small bottle, big bottle, tubes, oil tanks, can, tin, aluminum tube, soft tube, hard tube, bag, pouch bag, stand bag, and so on… the application is very wide. Suitable for various industries, chemical, food, medicine, and so on. Various liquid types of materials, drinks, waters, wine, liquid medicine, food liquid, lotion, and so on…All these materials are suitable to fill in these machine. We can customize according to your capacity and speed, and material the whole production line.
3. table top piston filling machine：
Servo pump filling machine have semi auto type and automatic servo gear pump liquid filling machine type. The pump or gear control is a kind of control way of volume.
4. semi automatic piston filling machine, automatic piston filling machine, automatic pneumatic piston liquid filling machine
Piston liquid filling machine is suitable for various viscosity materials, with the help of servo system, it have high accuracy feature, very suitable for various materials in production of filling process.semi automatic jam piston filling machine suppliers piston filling machine factory piston filling machine suppliers
5. rotary piston filling machine:
Tube filling machine is for filling material into soft tube, hard tube, cosmetic tube, medicine tube and so on. The tube parameters are various, diameter from small to large all can customized only need to change the mode with different tube size. This is adjustable and convenience to install when there are spec changes. Customer can book several diameters modes, such as 18mm, 20mm, 25mm, 30mm, 35mm, 40mm, 45mm, 50mm and so on. We can all customize according to your tube size and speed.
6. volumetric piston filling machine：
Servo Type also have semi-automatic type, you can control by manual, but the automatic servo type is the major one in liquid filling machine. Which helps a lot in improving the working efficiency.
The servo control system plays an important role in the filling accuracy of the servo filling machine. In the filling process, the servo control system can be based on the preset filling amount, through real-time detection, and adjust the position of each oil barrel to ensure that the filling amount of each oil barrel can reach the preset value. Once the filling amount is detected to exceed the preset value, the servo controller sends a signal to control the servo motor to stop rotating in order to control the filling error.
In summary, the servo filling machine can use the servo control system to control the filling amount of the oil drum with high precision, which greatly improves the filling efficiency and accuracy, and gradually replaces the traditional filling equipment.
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Production Line Customization Solution:
Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine + Labeling Machine + Label Shrink Film
Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:
Factory Information
Factory Information
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
Certifications:
Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Installation:
- The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.
Warranty of Machine:
We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.
Maintenance of machine:
Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:
Routine maintenance
Cleaning and inspection:
Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.
Lubrication:
According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.
Check the transmission components:
Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.
Cleaning and replacing filters:
Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.
Scheduled maintenance
Electrical parts inspection:
After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.
Pneumatic system maintenance:
Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.
Servo system calibration:
According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.
Spare parts replacement:
According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.
Performance test:
Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.
Emergency handling
Troubleshooting:
If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.
Maintenance records:
Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.
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