- Filling Volume: 20-5000ml
- Suitable for bottle shape: Various
- Filling Head: 2-12heads;
- Voltage: 220V 110V or customize
Liquid
Paste
Powder
Product Information
What is Pneumatic Filling Machine ：
Pneumatic filling machine refers to a kind of equipment that uses compressed gas as the power source for filling. The machine has the advantages of convenient and fast filling adjustment, beautiful appearance, compact structure and high filling speed. The stock holder is adjustable and can be adjusted according to the size of the filling container. Divided into hopper type and self-priming type two, customers can choose according to the specific situation.
Construction Feature:
The main structure of the machine is composed of frame, tank, metering and filling system, workbench and so on.
The metering mechanism adopts the plunger mode, and the metering perfusion system can easily adjust the perfusion volume and the perfusion speed (the perfusion volume is realized by adjusting the stroke valve on the cylinder). The filling speed can be achieved by adjusting the speed control valve on the cylinder.) The filling amount is accurate, the measurement error is less than 2%, and the filling nozzle can be replaced according to the different materials injected; This machine is divided into hopper type and self-priming type two.
The position of the table can be adjusted according to the size of the perfusion container.
Working Principle:
Connect the air source, and control the operation of the whole air path through the knob on the control panel (selective manual valve) or the foot switch, so as to drive the metering cylinder piston rod to move up and down, and carry out a series of cyclic actions such as suction and perfusion.
When the cylinder drives the metering cylinder piston to move down, the valve under the tank opens, the metering cylinder absorbs material, the piston moves to the bottom, the metering cylinder absorbs material, and the valve closes. When the metering cylinder piston moves upward, the sinking perfusion of the nozzle valve core begins, and stops when the metering cylinder piston moves to the top. And so on.
Actions in working process:
- 1 After the air source is connected, the metering cylinder is in the lower part (absorbs enough adhesive material in working condition), which is retained by the end of the last work.
- 2 The perfusion container is in place, step on the pedal reversing valve, the pedal reversing valve makes the pneumatic reversing valve in the left position, and the metering pump supplies glue outwards for perfusion. The metering drive cylinder piston rod valve touches the stroke reversing valve and reverses the stroke valve so that the pneumatic reversing valve is in the right position and the metering pump absorbs glue. One infusion is complete, and the glue is prepared for the next infusion.
- 3 When continuous perfusion is required, set the selector switch to the closed position. At this time, the piston rod will touch the travel valve and fill again. Round and round again.
- 4 As with the first infusion, the first infusion will be empty.
- 5 The adjustment of perfusion speed and suction speed is achieved by adjusting the one-way throttle valve.
- 6 The measurement value is adjusted by adjusting the relative position of the stroke reversing valve and the piston rod of the metering drive cylinder.
Technical parameters of Pneumatic Filling Machine :
This series of machine with function of filing, dropping and capping(pressing)and so on. It is suitable to filing for various kinds of bottles such as liquid, paste, jam, powder, granule and many kinds of materials. The feature of this machine is high automatic level, high rate of product, wide applicability and good stability. As well as with advantages of technical content, adaptability, excellent quality and so on.
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Customize Pneumatic Filling Machine According to your Capacity:
Videos of Filling Machine :
Production Line Customization Solution:
Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine Sealing Machine + Labeling Machine + Label Shrink Film
Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:
Factory Information
Factory Information
| Business Type: | Manufacturer/Factory | Main Products: | Mill, grinder, granulator, mixer, Crushing Equipment |
| Number of Employees: | 100 | Year of Establishment: | 2014.05 |
| Production Capacity | 5000 Set/Year | After-sales Service: | Technical Support; on-line teach lessons |
| R&D Capacity: | ODM, OEM | Annual Output Value: | US$5 Million – US$10 Million |
| No. of R&D Staff: | 5 | No. of Production Lines: | 6 |
Certifications:
Machine Packing:
Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.
Installation:
- The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.
Warranty of Machine:
We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.
Maintenance of machine:
Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:
Routine maintenance
Cleaning and inspection:
Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.
Lubrication:
According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.
Check the transmission components:
Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.
Cleaning and replacing filters:
Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.
Scheduled maintenance
Electrical parts inspection:
After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.
Pneumatic system maintenance:
Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.
Servo system calibration:
According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.
Spare parts replacement:
According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.
Performance test:
Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.
Emergency handling
Troubleshooting:
If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.
Maintenance records:
Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.
FAQ
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